Modern hydraulic applications demand compact machines designed with tighter tolerances and that run at faster cycle times. They are designed to work with small amounts of fluids. They operate at higher pressures, temperatures, and speeds. Under these circumstances, fluids are subjected to severe stresses.
By Joji Parambath
The textbook presents information on the functions, types, characteristics, and selection of hydraulic fluids. The book also offers useful information on fluid contamination, the effect of contamination on fluids, fluid analysis, and the quality standards of fluids.
A complete range of 32 textbooks, in Paperback & Kindle eBooks Editions, on Pneumatics and Hydraulics, under Fluid Power Educational Series, authored by Joji Parambath has been released. For more details please visit:
Functions of Hydraulic Fluids
- to transmit power
- to provide lubrication to moving parts
- to provide sealing between clearances
- to assist in the removal of contaminants and heat
Preparation of Hydraulic Fluids
Hydraulic fluids are prepared from base stocks and additives.
If the fluid is exposed to cold temp, then its viscosity tends to be high and more energy is required to pump the fluid. A thick fluid produces higher pressure drop and generates excessive heat. It may lead to the sluggish operation, higher power consumption, and lower mechanical efficiency of the system. It may also produce cavitation and damage filters.
Certain hydraulic systems are subjected to wide variations in temperatures. Such systems require high viscosity index (VI) fluid to maintain its viscosity at a constant value irrespective of variations in the temperature.
A good hydraulic fluid should have very low compressibility (high bulk modulus) so that it remains ‘stiff’, and that helps to get a fast response from the associated system.
A fluid provides a load-carrying film in the clearance between two moving surfaces. The film prevents metal-to-metal contact and thus minimizes friction.
A fluid intended to be used under normal operating conditions should be formulated with anti-wear additives to improve its wear resistance.
A superior hydraulic fluid should resist any reaction with oxygen. Better oxidation resistance can be achieved by selecting a base fluid having good chemical stability.
Corrosion occurs due to the reaction of moisture and oxygen in the fluid with metal surfaces. It leads to abrasive wear of the parts and increases the leakage by opening up tolerances of close-fitting parts.
Air Release Property
An essential characteristic needed of a fluid is its good air release feature.
A hydraulic fluid should have the property of low foaming.
Water promotes oxidation, impairs lubrication, and supports corrosion. A desirable feature of a high-quality fluid is its excellent demulsibility property.
It refers to the fluid’s ability to resist its degradation in the presence of extreme temperatures or increased chemical activities or water.
The basic parameters of a fire-resistant fluid are its resistance to ignition and resistance to the propagation of the flame from its source of ignition.
Flash Point refers to the lowest temperature at which a fluid gives off enough vapours to form an ignitable mixture that may generate flashes when it is brought into contact with a heated matter.
Fire Point refers to the lowest temperature at which a fluid gives off an adequate amount of vapours to its surrounding air, which is capable of supporting combustion continuously after ignition its surface.
Pour Point refers to the lowest temperature at which a fluid can flow when cooled under the specified test conditions.
The categories of Hydraulic Fluids
As modern hydraulic systems require high-performance hydraulic fluids to meet the stringent requirements of the systems, manufacturers prepare varieties of hydraulic fluids.
Petroleum oil has been the preferred energy transfer medium for hydraulic systems for many years. They have good lubricating and corrosion-inhibiting properties.
Synthetic Fluids (HFD type)
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JOJI PARAMBATH, Industrial Hydraulic Systems – Theory and Practice, Universal Publishers, Boca Raton, USA, 2016.
Note: A comprehensive account of the topic is given in the textbook on ‘Industrial Hydraulic Systems-Theory and Practice’ by Joji Parambath.
Fluidsys Training Centre Pvt. Ltd.
Fluidsys Training Centre, Bangalore offers long-term and short-term training courses in the field of pneumatics and hydraulics.
Professional in Pneumatics & Hydraulics – Advanced Level with TUV Rheinland Certified Qualification’
The six-week long-term course namely Professional in Pneumatics & Hydraulics – Advanced Level with TUV Rheinland Certified Qualification is meant for Graduates and Diploma holders in Mechanical / Electrical / Electronics / Computer science, who can attend the course to become complete fluid power professionals.
Brief Course Content (Professional in Pneumatics & Hydraulics – Advanced Level with TUV Rheinland Certified Qualification):
Pneumatics: Safety practices, Industrial prime movers, Compressed air generation and treatment, Pneumatic actuators, Valves and control circuits, Electro-pneumatics, Multiple-actuator pneumatic and electro-pneumatic circuits, Pneumatic applications, Design, and Maintenance and troubleshooting of pneumatic systems.
Hydraulics: Hydraulic safety, Hydraulic fundamentals, Fluids, Filters, Power packs, Pumps, Pressure relief valves, Linear actuators, Rotary actuators, Hydrostatic transmission (HST), Directional control valves, Non-return valves, Flow control valves, Pressure control Valves, Accumulators, Seals, Fluid conductor system, Electro-hydraulics, Proportional valve system, Servo valve system, Basics of hydraulic cartridge valve systems, Load Sensing Systems, Applications of hydraulic systems, Preventive maintenance & troubleshooting, and Design of hydraulic systems.
Programmable Logic Controllers (PLCs)
Employability Skills: Stress Management, Decision Making & Problem Solving, Team Building, Interpersonal Skills, Leadership, Time Management, Communication Skills, and Emotional Intelligence.
- Industrial Hydraulics – Basic Level (5 days)
- Design of industrial hydraulic systems (4 days)
- Electro-hydraulic systems and circuits (4 days)
- Pneumatic controls –Basic level (4 days)
- Eletro-pneumatics and automation (4 days)
Apart from the scheduled courses, the centre conducts tailor-made and need-based training courses in the field of Pneumatics and Hydraulics.
The details of course calendar, course contents, course fee etc can be obtained by contacting us or visiting our website.
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